Trunnion Mounted Ball Valve

Tunnion Mounted Ball Valve

MVS Trunnion Mounted Ball Valve is the result of Innovative engineering. It embodies all the quality, Performance, value and safety features required for critical applications.

In Trunnion Mounted Ball Valve, the ball rotates without moving on the horizontal axis, where as seats are floating and free to move on the same axis. As the pressure increases the force on the seat ring by the pressure pushes towards the ball giving ‘BIDIRECTIONAL’ sealing.

Thrust due to (Fluid Pressure + spring) both on the upstream and downstream, pushes seat ring towards the ball for positive sealing under all conditions.

When the trunnion ball valve is in closed position, the fluid trapped in the body cavity is subjected to thermal expansion and the valve cavity pressure increases. The excessive pressure buildup within the valve cavity is relieved automatically when the pressure inside exceed the spring load on the seat. Internal Trunnion reduces the chance of fluid leakage to the atmosphere as in the case of external Trunnion Mounted ball Valve.

PRODUCT RANGE FOR CAST AND FORGED TRUNNION MOUNTED BALL VALVE

Valve Type	Class Rating	Size Range	Shell Material Spec.
Trunnion Ball Valves	150#	1/2″ to 36″	ASTM A216 Gr. WCB ASTM A217 Gr. WC1 ASTM A217 Gr. WC6ASTM A216 Gr. WCB ASTM A217 Gr. WC1 ASTM A217 Gr. WC6 ASTM A217 Gr. WC9 ASTM A217 Gr. C5 ASTM A217 Gr. C12 ASTM A351 Gr. CF8 ASTM A351 Gr. CF3 ASTM A351 Gr. CF8M ASTM A351 Gr. CF3M ASTM A351 Gr. CN7M ASTM A351 Gr. CF8C ASTM A351 Gr. CD4Mcu ASTM A351 Gr. CK3MCuN ASTM A352 Gr. LCA ASTM A352 Gr. LCB ASTM A352 Gr. LCC ASTM A494 Gr. CW6MC ASTM A494 Gr. CW2M ASTM A494 Gr. CW2M ASTM A494 Gr. CY40 ASTM A494 Gr. CU5MCuC ASTM A995 Gr. 1A ASTM A995 Gr. 4A ASTM A995 Gr. 5A ASTM A995 Gr. 6A NACE malt. Grade toNACE MR0175/NACE MR
Trunnion Ball Valve	300#	1/2″ to 36″
Trunnion Ball Valve	600#	1/2″ to 36″
Trunnion Ball Valve	900#	1/2″ to 16″
Trunnion Ball Valve	1500#	1/2″ to 12″
Floating Ball Valve	150#	1/2″ to 8″
Floating Ball Valve	300#	1/2″ to 8″
Floating Ball Valve	600#	1/2″ to 8″
Ball Valve – Cryogenic	150#	2″ to 24″
Ball Valve – Cryogenic	300#	2″ to 24″
Ball Valve – Cryogenic	600#	2″ to 24″”
Note: Valves can be supplied with actuator, pad lock and other accessories like limit switch, position indicator, solenoid valve as per requirement. Stem extension,underground service features are available. Design standard upto 24″ is api 600 and above 24″ is bs 1414

STANDARDS AND VALVE OPERATION :

DESIGN STANDARD	: API 6D / ASME B 16.34
TESTING STANDARD	: API 6D / API 598
FACE TO FACE	: ASME B 16.10 / API 6D
PRESSURE TEMPERATURE CHART	: ASME B 16.34
END CONNECTION	: Flanged Ends – ASME B 16.5
	: Butt Weld Ends – ASME B 16.25
VALVE OPERATION	: Lever Operated 2”- 3”
(Class 150, 300, 600)	: Gear Operated 6” & Above

MATERIAL OF CONSTRUCTION :

STRUCTURE	End Connection	Flanged End Raised Face, Butt Weld End, RTJ,. ETC
STRUCTURE	Operation	lever, Gear Operator, Electrical Actuator, Pneumatic,Hydraulic
MATERIAL	Shell	WCB, WC1, WC6, WC9, LCB, LCC, LC3, C5, C12, CF8, CF8M, CF3, CF3M, CF8C, CN7M, CD4MCu,Hastelloy, Inconel, Duplex Stainless Steel
MATERIAL	Trim	13% Cr Steel, 304 , 304L, 316, 316L, 321, 347, F51, Monel

DESIGN AND MANUFACTURING STANDARDS

Design Standard	Face to Face Dimension	Flange End Dimension	Butt-Weld End Dimension	Inspection & Testing	Fire Safe Design
API 6D, API 608,BS 5351, ASEM B16.34	ASME B16.10, API 6D, DIN 3202	ASME B16.5(for NP ≤ 24); ASME B16.47 series B, API 605 or ASME B16.47 series A, MSS SP-44 (for NPS bigger than 24), DIN 2543~2550	ANSI/ASME B16.25	API 6D, API 598, ISO 5208,BS 6755	API 6FA/BS 6755

BILL OF MATERIALS

NO	NAME OF PART	WCB/ENP	WCB/316	CF8M/316	Stainless Steel
11	T-bar Washer	Carbon Steel
12	T-bar	Carbon Steel		Stainless Steel
13	Gland Flange	ASTM A105		ASTM A182 F316, 410
14	Gland Gasket	304SS + Graphite	316SS + Graphite
15	Stem	ASTM A105 ENP	ASTM A182 F316, 410
16	Stem Bushing	ASTM A105 ENP	ASTM A182 F316, 410
17	Key	ASTM A105		ASTM A182 F316, 410
18	Stem O-ring	NBR/Viton
19	Lever	Carbon Steel
20	Fire Gasket	304SS + Graphite	316SS + Graphite
21	Body O-ring	NBR, Viton
22	Body Nut	ASTM A194 2H		ASTM A194 8	ASTM A194 7M
23	Body Stud	ASTM A193 B7		ASTM A193 B8	ASTM A320 L7M
24	Drain	Carbon Steel		Stainless Steel
25	Trunnion	ASTM A105 ENP		ASTM A182 F316, 410	ASTM A350-LF2 ENP
26	Trunnion Gasket	304SS + Graphite
27	Trunnion Bushing	ASTM A105 ENP		ASTM A182 F316, 410	ASTM A350-LF2 ENP
28	Trunnion O-ring	NBR, Viton
29	Trunnion Plate	Carbon Steel
30	Hex Head Screw	Carbon Steel		Stainless Steel
31	Snapring	Flexible Graphite
32	Stop Plate	Carbon Steel
33	Stop Screw	Stainless Steel
34	Hex Head Screw	Stainless Steel
1	Body	ASTM A216, WCB		ASTM A351, CF8M	ASTM A352, LCC
2	Vent	Carbon Steel		Stainless Steel
3	Ball	ASTM A105, ENP	ASTM A182 F316, 410
4	Seat O-ring	NBR/Viton
5	Seat Ring	ASTM A105, ENP	ASTM A182 F316, 410
6	Seat Insert	PTFE, Nylon
8	Flange Adapter	Stainless Steel
9	T-bar Cap	Stainless Steel
10	T-bar Bolt	Stainless Steel
7	Seat Spring	Inconel X-750

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

SIZE (mm)	BORE(D)	END-TO-END(A - RF)	CENTER-TO-BOTTOM(H1)	LEVER/HANDWHEEL(W1)	LEVER/HANDWHEEL(W2)
200	200	457	398	/	300
250	250	533	495	/	300
350	337	686	625	/	600
400	387	762	670	/	600
450	438	864	698	/	600
500	489	914	840	/	600
600	591	1067	1050	/	800
80	80	203	152	285	/
50	50	178	124	265	/
100	100	229	175	285	/
150	150	394	329	/	300

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

SIZE (mm)	BORE (D)	BORE (d)	END-TO-END (A - RF)	CENTER-TO-BOTTOM (H1)	LEVER/HANDWHEEL (W1)	LEVER/HANDWHEEL (W2)
508	591	489	1067	840	/	600
51	76	51	203	124	265	/
76	102	76	229	152	285	/
102	152	102	394	175	/	175
152	203	152	457	329	/	300
203	254	203	533	398	/	300
254	305	254	610	495	/	300
305	337	305	686	580	/	500
356	387	337	762	625	/	600
406	438	387	864	670	/	600
457	489	438	914	698	/	600

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

Size (mm)	BORE(D)	END-TO-END(A - RF)	CENTER-TO-BOTTOM(H1)	LEVER/HANDWHEEL(W1)	LEVER/HANDWHEEL(W2)
250	250	568	495	/	400
300	300	648	580	/	500
400	387	838	670	/	600
350	337	762	625	/	600
450	438	914	698	/	600
500	489	991	840	/	600
600	591	1143	1050	/	800
50	50	216	124	265	/
80	80	283	152	400	/
100	100	305	175	750	/
150	150	403	329	/	300
200	200	502	398	/	300

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

Size (mm)	BORE (D)	BORE (d)	END-TO-END (A - RF)	CENTER-TO-BOTTOM (H1)	LEVER/HANDWHEEL (W1)	LEVER/HANDWHEEL (W2)
203	254	203	568	398	/	300
254	305	254	648	495	/	400
305	337	305	762	580	/	500
356	387	337	838	625	/	600
406	438	387	914	670	/	600
457	489	438	991	698	/	600
508	591	489	1143	840	/	600
51	76	51	283	124	265	/
76	102	76	305	152	400	/
102	152	102	403	175	/	750
152	203	152	502	329	/	300

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS

SIZE (mm)	BORE (D)	END-TO-END (A-RF)	END-TO-END (A - RTJ)	CENTER-TO-BOTTOM (H1)	LEVER/HANDWHEEL (W1)	LEVER/HANDWHEEL (W2)
200	200	660	664	371	/	300
250	250	787	791	415	/	300
300	300	838	841	512	/	500
350	337	889	892	550	/	600
400	387	991	994	615	/	600
450	438	1092	1095	698	/	600
500	489	1194	1200	810	/	600
600	591	1397	1405	1010	/	800
50	50	292	295	108	400	/
80	80	356	359	197	750	/
100	100	432	435	235	1000	/
150	150	559	562	300	/	300

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS S (* = Gear Operated)

SIZE (mm)	BORE(D)	BORE(d)	END-TO-END (A - RF)	END-TO-END (A - RTJ)	CENTER-TO-BOTTOM (H1)	LEVER/ HANDWHEEL (W1)	LEVER/ HANDWHEEL (W2)
102	152	102	559	562	235	/	1000
152	203	152	660	664	300	/	300
203	254	203	787	791	371	/	300
254	305	254	838	841	415	/	300
305	337	305	889	892	512	/	500
356	387	337	991	994	550	/	600
406	438	387	1092	1095	615	/	600
457	489	438	1194	1200	698	/	600
508	591	489	1397	1405	810	/	600
51	76	51	356	359	108	400	/
76	102	102	432	435	197	750	/

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

SIZE (mm)	BORE(D)	END-TO-END (A-RF)	END-TO-END (A - RTJ)	A - RTJ (A-WE)	CENTER-TO-BOTTOM (H1)	LEVER/ HANDWHEEL (W1)	LEVER/ HANDWHEEL (W2)
150	152	610	613	610	213	/	477
80	76	381	384	381	140	300	/
100	102	457	460	457	162	/	415

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

Size (mm)	BORE (D)	BORE (d)	END-TO-END (A-RF)	END-TO-END (A - RTJ)	END-TO-END (A - WE)	CENTER-TO- BOTTOM (H1)	LEVER/ HANDWHEEL (W1)	LEVER/ HANDWHEEL (W2)
80	76	51	381	384	381	140	300	/
100	102	76	457	460	457	162	/	415
150	152	102	610	613	610	213	/	477

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

SIZE (mm)	BORE (D)	BORE (d)	END-TO-END (A - RF)	END-TO-END (A - RTJ)	END-TO-END (A - WE)	CENTER -TO- BOTTOM (H1)	LEVER/ HANDWHEEL (W1)	LEVER/ HANDWHEEL (W2)
100	152	102	610	613	610	222	/	584
37	51	38	368	372	368	113	320	/
50	76	51	381	384	381	138	385	/
80	102	76	457	460	457	171	/	415

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

SIZE (mm)	BORE(D)	END-TO-END (A-RF)	END-TO-END (A - RTJ)	END-TO-END (A - WE)	CENTER-TO-BOTTOM (H1)	LEVER/ HANDWHEEL (W1)	LEVER/ HANDWHEEL (W2)
50	51	368	372	368	113	320	/
80	76	381	384	381	138	385	/
100	102	457	460	457	171	/	415
150	152	610	613	610	222	/	584

Tunnion Mounted Ball Valve

PRODUCT RANGE FOR CAST AND FORGED TRUNNION MOUNTED BALL VALVE

STANDARDS AND VALVE OPERATION :

MATERIAL OF CONSTRUCTION :

DESIGN AND MANUFACTURING STANDARDS

BILL OF MATERIALS

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS S (* = Gear Operated)

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

Diaphragm Valve

Ball Valve

Butterfly Valve

Plug Valve

Gate Valve

Globe Valve

Check Valve

Knife Gate Valve

Sight Flow Indicator

Strainer

PTFE Lined Valve

PTFE Lined Pipe Fittings

Plastic Valve

© Mayur Valve System 2018 All Rights Reserved

Tunnion Mounted Ball Valve

PRODUCT RANGE FOR CAST AND FORGED TRUNNION MOUNTED BALL VALVE

STANDARDS AND VALVE OPERATION :

MATERIAL OF CONSTRUCTION :

DESIGN AND MANUFACTURING STANDARDS

BILL OF MATERIALS

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port DIMENSIONS (* = Gear Operated)

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port DIMENSIONS (* = Gear Operated)

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port DIMENSIONS (* = Gear Operated)

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port DIMENSIONS (* = Gear Operated)

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port DIMENSIONS

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port DIMENSIONS S (* = Gear Operated)

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port DIMENSIONS (* = Gear Operated)

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port DIMENSIONS (* = Gear Operated)

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port DIMENSIONS (* = Gear Operated)

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port DIMENSIONS (* = Gear Operated)

Product Inquiry

© Mayur Valve System 2018 All Rights Reserved

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

CLASS 150 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

CLASS 300 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS

CLASS 600 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS S (* = Gear Operated)

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)

CLASS 900 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Reduced Port
DIMENSIONS (* = Gear Operated)

CLASS 1500 - Cast & Stainless Steel 2-Piece Trunnion Ball Valves - Full Port
DIMENSIONS (* = Gear Operated)